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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Incident Investigation
B) Conduct of Operations
C) Workforce Involvement
D) Asset Integrity and Reliability
E) Training and Performance Assurance

2. A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)

A) The site owner is responsible for protecting the site employees, so no contractor documentation needs to be provided
B) No documentation is required since the contractor's technology is proprietary
C) A Safety Data Sheet (SDS) for the coating materials
D) The contractor's procedure for handling and applying the coating
E) A plan on how the contractor will protect all site employees from exposure

3. Workforce involvement metrics can involve (select all that apply):

A) Nuisance alarm rate
B) Number of safety suggestions submitted
C) Number of Past Due PHA action items
D) Number of Loss of Primary Containment Incidents
E) Number of comments submitted on the content and frequency of refresher training

4. Which of the following criteria would justify not performing a periodic review of operating procedures?

A) There is very low turnover of plant operators
B) The process has been indefinitely suspended at this facility
C) The site has an effective Management of Change program that covers procedures
D) The facility is heavily automated
E) There are no regulatory requirements to review the procedures
F) The process is only operated a few times per year

5. Which of the following are effective methods for verifying that an operator understood the training provided?
(Select all that apply)

A) An attendance sheet from the training course
B) Documentation from the trainer that the operator demonstrated understanding of the training provided
C) The operator signing a form to indicate that they understood the training provided
D) A written quiz or test that must be passed after the training has been completed

Solutions: